Most engine systems have an alarm on the control panel that goes off to warn you of low oil pressure, overheating and similar potentially engine-croaking mishaps. It's the buzzing or ringing noise you hear every time you start the engine, before the oil pressure gets to the sensor sending unit. That pesky buzzing noise can be annoying, so some manufacturers offer a switch on the control panel that allows you to shut off the alarm's audio alert, like the one pictured at right. But that pesky alarm isn't as disruptive to your boating day as a engine room full of smoke.
In this case, either the customer's considerably worn belt broke and flew off, stopping the fresh water coolant pump and the flow of coolant to the heat exchanger, or the fresh water outlet hose came off, allowing the coolant to drain into the bilge. Whether it was the broken belt that caused the hose to blow off, or the lack of coolant that caused the pump to seize and the belt to break is moot... the result is the same, a massive overheat.
Since the "buzzer stop" switch was engaged, the audio alarm never sounded, so the uncooled exhaust and heat build up (about 1000°F) almost set the entire boat ablaze. The boaters abandoned the smoking boat for the Safe/Sea Newport as soon as I arrived.
The owner had engaged the Fire-Boy system, which displaced the oxygen in the engine room, preventing a full-on conflagration. The USCG had us wait for the Newport fire boat to give the all-clear for towing about an hour later, as the smoke had totally dissipated, although the engine was still almost glowing from the heat. You can see the cooked 6LY series Yanmar diesel below. It's the same kind of motor we use here at Safe/Sea, so it's particularly sad for us to see the demise of one!
There are four good lessons illustrated from this case.
- Always check your engine belts for wear and tightness.
- Make sure your hose clamps are tightened correctly.
- Always make sure your engine alarm is audible when you start the boat.
- Always keep your eye on your engine gauges when underway; don't depend on the audible alarm only.



Checking the bilge on a regular basis is a good idea. I found this hose guard chafed. I pulled it back with a wire tie and averted a breakdown.
I love summer. In the summer, I get to drive awesome boats, tow people back home, scuba dive, and do some story-telling salvage work. But as the season winds down, I make a list and schedule my work so I can have the Safe/Sea boats back in bristol shape by spring.
Aside from the usual paint, spit and polish we also had a couple of noisy jets by seasons end so the driveshafts came out and they received a new set of bearings. In addition, I replaced four cutlass bearings as well that were delaminating from their bronze sheaths, which are shown in the pictures at right.
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